Factory Setup

Setting up
local production

Your Investment

The Heart of Our Partnership

Our business model and the factory are designed to make your investment as efficient as possible.

CAPEX factory
CAPEX factory
1.2 - 1.6 Mio €
Initial working capital
Initial working capital
500-700 k €
Output (50 sqm equivalent)
Output (50 sqm equivalent)
1 house per 8h
Return of Capital Employed
Return of Capital Employed
3-4 years
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Factory Setup

Factory

With one dosing and mixing unit around 400 houses (60 m2 living space) can be produced per year in a two-shift system. For a circle production 80 moulds are needed.

Moulding

Every 30 Seconds one mould will be filled.

Curing

20 minutes are needed for curing.

Demoulding

After demoulding, the Polyblocks can be stored on pallets.

Preparation

Moulds will be prepared and can be filled again.

Transport

After just 24 hours, the Polyblocks can be brought to the construction site and installed. The blocks are already fully cured and have their final load bearing capacity

The Process

Figure showing, there are 7 steps towards a polycare factory

Part 1 – Set Up
Your Steps Towards a Turn-Key Polycare Factory

  1. Joint feasibility study & evaluation
  2. Recipe optimization with your local samples
  3. Planning and designing the Factory
  4. Final business plan & funding
  5. Company building of local entity
  6. Production of factory components
  7. Installment and training of local staff on site

Part 2 – Your Production
Our Value Proposition

  1. Paying a license fee according to your productivity
  2. That finances our R&D and your development requests
  3. Joint implementation of new innovations
  4. Enhancing your competitive advantage
  5. Technical services (remote & on-site)
Figure showing, there are 5 recurring steps after the factory starts producing
  • Pool of
    Innovators

  • Pool of Housing
    Concepts

  • Access to
    Investors

  • Access to
    DFIs

For the remainder of this year, we are not taking any new enquiries.
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Muchemwa Siame, Business Development Manager

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