Factory Setup

Setting up
local production

Your Investment

The Heart of Our Partnership

Our business model and the factory are designed to make your investment as efficient as possible.

CAPEX factory
CAPEX factory
1.2 - 1.6 Mio €
Initial working capital
Initial working capital
500-700 k €
Output (50 sqm equivalent)
Output (50 sqm equivalent)
1 house per 8h
Return of Capital Employed
Return of Capital Employed
3-4 years

Factory Setup


With one dosing and mixing unit around 400 houses (60 m2 living space) can be produced per year in a two-shift system. For a circle production 80 moulds are needed.


Every 30 Seconds one mould will be filled.


20 minutes are needed for curing.


After demoulding, the Polyblocks can be stored on pallets.


Moulds will be prepared and can be filled again.


After just 24 hours, the Polyblocks can be brought to the construction site and installed. The blocks are already fully cured and have their final load bearing capacity

The Process

Part 1 – Set Up
Your Steps Towards a Turn-Key Polycare Factory

  1. Joint feasibility study & evaluation
  2. Recipe optimization with your local samples
  3. Planning and designing the Factory
  4. Final business plan & funding
  5. Company building of local entity
  6. Production of factory components
  7. Installment and training of local staff on site

Part 2 – Your Production
Our Value Proposition

  1. Paying a license fee according to your productivity
  2. That finances our R&D and your development requests
  3. Joint implementation of new innovations
  4. Enhancing your competitive advantage
  5. Technical services (remote & on-site)
  • Pool of

  • Pool of Housing

  • Access to

  • Access to

For the remainder of this year, we are not taking any new enquiries.
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Muchemwa Siame, Business Development Manager

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